Digital Solutions for Automotive Manufacturing

Digitalize Production Execution

Traditional production planning and execution approach is of low competitive advantage. It’s best to digitalize the production planning and execution as a software-driven practice.

  • Real-time visibility of production efficiency from anywhere in the world.
  • Get quick access to allocate/route the work orders depending on the slow cycle and machine efficiency.
  • Prepare production schedule and job allocations based on demands and track good quantity, rejection, and cost of completion.

Production Process Monitoring

Capture and monitor the production process data using Industrial IoT connectivity and cloud storage solutions.

  • Measure the material’s usage, composition data, and processing parameters for quality controls.
  • Track the machine runtime, downtime, cool-down time, and material distributions for performance metrics.
  • Protect the environment from spillover and leakages by monitoring the flow of materials through pipelines.

Predictive Machine Maintenance

Every machine’s availability and performance are critical for efficient manufacturing operations. Maintenance is the key.

  • Start reading machine runtime, vibration, temp, and energy consumption using IoT technologies.
  • Measure, Compare, and Analyze the machine health trends and fault frequency to predict maintenance requirements.
  • Plan and execute preventive maintenance of machines based on the prediction of machine health conditions for lower downtime.

Vision Systems For Quality Inspection

Automated vision system for quality inspection to detect faults, damage, and rejections of parts from the production floor.

  • Real-time visibility of defective parts through AI-driven vision sensing solution.
  • The faster and more accurate way to inspect all parts from production machines rather than sampling.
  • Accurately capture the good quality vs rejection counts against production orders for real-time operational visibility.

Digitized Factory Tools Management

No more paper ledgers to track the tools and allocations. Start using software-based tool management solutions for tool usage tracking.

  • Complete inventory of tools, usage level, allocations, and readiness.
  • Digitized tool allocations, approval, and rental processes in real-time.
  • Track the tool locations, lifetime, usage, and cost of depreciation.
  • Plan and execute tool repairs, refurbishment, and times of usage for high availability.

Vision Systems For Quality Inspection

Smart MES Software

SFactrix is the smart manufacturing solution for capturing production data from machines, operators and administration to visualize OEE.

Machine Monitoring

Fogwing Asset Condition Monitoring Solution executes machine condition monitoring, performance tracking, health check and digital trend analysis.

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